Forging is a manufacturing process that involves shaping metals by applying compressive forces with the use of a hammer or press. Forging has proven to be an effective technique for producing high-strength components that can withstand heavy loads and harsh working conditions. In this article, we will discuss the advantages of forging, specifically focusing on forged steel balls, and why they are preferred in important components with heavy load.
Eliminates Defects and Improves Microstructure
One of the primary advantages of forging is that it eliminates casting pattern loose and other defects that may occur during the smelting process. This results in a more refined and improved microstructure of the metal. As a result, forged steel balls have higher mechanical properties than casting steel balls. This makes them ideal for saving the complete metal streamline, especially in important components with heavy load under hard working conditions.
Reduced Breakage Rate and Increased Ore Processing
Forged steel balls are made of finished round steel, which makes them denser than casting steel balls. This increases their density and reduces their breakage rate, making them suitable for use in ore processing in ball mills. Because of their strength and durability, forged steel balls can achieve the goal of saving energy and reducing consumption. Additionally, forged steel balls can reduce the impact on the lining board, thus reducing investment costs.
Best Wear-Resistant Materials
When it comes to selecting the best wear-resistant materials for forging steel balls, companies often choose self-researched and self-developed good wear-resistant alloy steel materials such as 60Mn and 65Mn. These materials provide enhanced resistance to wear and tear, which is crucial in heavy load components under harsh working conditions.
Economical and Durable
Another significant advantage of forging steel balls is their economic and durable nature. They are popular for their cheap price, making them accessible to smaller companies and manufacturers. Many international mining giants such as Rio Tinto, BHP Billiton, AngloGold, etc., prefer to use forged steel balls because of their durability and long life span.
Conclusion
Forging is a highly effective technique for producing high-strength components that can withstand heavy loads under harsh working conditions. Forged steel balls, in particular, offer several advantages such as eliminating defects and improving microstructure, reducing breakage rates, using the best wear-resistant materials, and being economical and durable. Therefore, it’s no surprise that they are preferred in important components with heavy load, particularly in the mining industry.
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