Round Pipe
Square &Rectangle Tubes
Oval Tube
Abnormity Tubes
Galvanized Pipe
Black Pipe
High Strength Steel Pipe
Aluminum &copper & Alloy Pipes

Solutions

Since 1992, NEW VICTOR has been dedicated to the development and production of high frequency ERW tube mill production line. We can supply: Carbon Steel Pipe Making Machine, Galvanized Pipe Mill Line, Black Pipe Mill Line, High Strength Steel Pipe Production Line, Aluminum Tube Mill Line, Alloy Tube Mill Line, Seamless Steel Cladding Calcium Wire Line, Direct Square Tube Mill Line, Big Size Tube Mill Line, Stainless Steel Tube Mill Line etc.
NEW VICTOR will recommend the most suitable models and configurations according to customers’ requirements, and design the most suitable plant layout. We also have the experience in turnkey projects.

01
WIDE RANGE OF APPLICATIONS

High frequency welded pipe equipment can produce pipes of different shapes and sizes, only need to replace some accessories

02
SMART SYSTEM

The host online RQCS roll quick change intelligent system can complete the roll change within 10 minutes and resume production within 20 minutes

03
EASY TO OPERATE

The whole line adopts PLC control, touch screen operation, equipped with Chinese and English interfaces (languages ​​can be changed according to customer preferences)

04
PRECISE AND STABLE

The deviation of the outer diameter of the welded pipe is plus or minus 0.02 mm, the deviation of the ovality is plus or minus 0.02 mm, and the flatness of the welded pipe is less than or equal to 0.8 mm/m Weld quality is stable and does not crack

Whole line layout

3D layout drawings
CAD drawings

TECHNICAL PARAMETERS OF TUBE MILL PRODUCTION LINE

Model

Tube O.D.

 (mm)

Wall Thickness

(mm)

Square/Rectangle

 (a:b≤2:1,mm)

Wall Thickness

(mm)

Speed

 (m/min)

Main motor

(KW)

H.F. Welder

(Kw)

VZH-12

Ø4~Ø12

0.2~0.5

//

//

30~120

15

100

VZH-16

Ø6~Ø16

0.2~0.8

//

//

30~120

22

100

VZH-20

Ø7~Ø20

0.2~1.0

//

//

30~120

30

100

VZH-25

Ø9~Ø25.4

0.25~1.2

//

//

30~120

37(or 22*2)

100

VZH-32

Ø10~Ø32

0.25~1.5

8×8~25.4×25.4

10×6~31.8×19.1

0.25~1.2

30~120

45(or 30*2)

100

VZH-32z

0.5~2.0

0.5~1.5

30~100

55(or 37*2)

100

VZH-40

Ø12.7~Ø40

0.3~1.8

10×10~31.8×31.8

20×10~40×20

0.3~1.5

30~110

75

150

VZH-40z

0.6~2.0

0.6~1.5

30~100

45*2

150

VZH-50q

Ø16~Ø50.8

0.4~1.5

12.7×12.7~40×40

20×10~50×25

0.4~1.2

30~110

90

150

VZH-50

0.5~2.0

0.5~1.5

30~90

45*2(or 110)

200

VZH-50z

0.7~2.5

0.7~2.0

30~80

55*2

200

VZH-63q

Ø19.05~Ø63.5

0.6~2.0

15×15~50×50

20×10~60×30

0.6~1.5

30~90

132(or 55*2)

150

VZH-63

0.7~3.0

0.7~2.5

30~80

75*2 (or 132)

200

VZH-63z

0.8~3.5

0.8~3.0

20~70

90*2

200

VZH-76q

Ø25.4~Ø76.2

0.8~2.5

20×20~60×60

30×15~80×40

0.8~2.0

30~90

160(75*2)

200

VZH-76

0.8~3.5

0.8~3.0

30~80

90*2

250

VZH-76z

0.8~4.0

0.8~3.5

20~70

300

VZH-90q

Ø30~Ø90

0.8~3.0

25×25~70×70

30×20~80×40

0.8~2.5

30~90

180(or 90*2)

250

VZH-90

0.8~3.5

0.8~3.0

30~80

110*2

(or 132*2)

250

VZH-90z

1.0~4.0

1.0~3.5

20~70

300

VZH-100q

Ø31.8~Ø101.6

1.0~3.0

25×25~80×80

30×20~100×50

1.0~2.5

30~90

200(or 110*2)

250

VZH-100

1.0~3.75

1.0~3.25

30~80

110*2

300

VZH-100z

1.0~4.0/4.25

1.0~3.5

20~70

132*2

300

VZH-114q

Ø35~Ø114.3

1.0~3.0

30×30~90×90

40×20~120×60

1.0~2.5

20~80

110*2

300

VZH-114

1.2~4.5

1.2~4.0

20~70

132*2

350

VZH-114z

Ø40~Ø114.3

1.2~5.0

1.2~4.5

15~60

350

VZH-127q

Ø40~Ø127

1.2~3.5

40×40~100×100

60×30~120×80

1.2~3.0

20~70

350

VZH-127

1.5~5.0

1.5~4.5

15~60

160*2

400

VZH-127z

Ø50~Ø127

1.5~5.5

1.5~5.0

10~45

400

VZH-140q

Ø50~Ø141.3

1.2~4.0

50×50~110×110

60×40~150×75

1.2~3.5

15~60

400

VZH-140

1.5~5.5

1.5~5.0

10~50

180*2

400

VZH-140z

Ø60~Ø141.3

2.0~6.0

2.0~5.5

10~40

500

VZH-168q

Ø60~Ø168.3

1.5~5.0

60×60~130×130

80×40~160×80

1.5~4.5

10~50

400

VZH-168

2.0~6.0

2.0~5.5

10~50

200*2

500

VZH-168z

Ø76.2~Ø168.3

2.5~8.0

2.5~7.0

10~40

200+132*2

(or 132*4)

600

VZH-219q

Ø89.1~Ø219.1

2.0~6.0

70×70~160×160

100×50~200×100

2.0~5.5

10~50

110*2+110*2

500

VZH-219

3.0~8.0

3.0~7.0

10~40

132*2+132*2 

600

VZH-219z

4.0~10.0

4.0~9.0

10~40

132*2+160*2 

800

VZH-273

Ø114.3~Ø273

4.0~10.0

90×90~200×200

120×60~260×130

4.0~9.0

10~40

160*2+160*2

800

VZH-273z

Ø114.3~Ø273

4.5~12.0

4.5~11.0

10~35

180*4

800

TUBE MILL FORMING & WELDING & SIZING SECTION

It is composed of forming part, welding part, cooling part and sizing part.
At first, the forming part has the breakdown, side cluster and fin-pass to consecutively form the strip and the formed strip is melted by H.F. welder at the welding part.
The melted part is pressurized by squeeze roll stand to shape the pipe.
The pipe is cooled down as passing through the cooling zone and it becomes a round pipe or angular pipe at the sizing part.

TUBE MILL FORMING & WELDING & SIZING SECTION

Durable and non-deformed machine base

Use thick steel to weld together as a whole to tempering more than 4 hours twice to make sure that the machine can be used in long term without deformation

Quick positioning

All the positioning keyways and bolt holes are processed by CNC machines, with high accuracy

Automatic roller quick change system

Online and automatic roller quickly change system, change roller in 10 minutes, resume production in 20 minutes

Long bearing life

Equipped with greasing nozzles for the bearing lubrication, the bearing life is largely improved

Stable transmission system

Spiral bevel gear, drum gear coupling and carburization and quenching for gear teeth makes the driving system stable, efficient and wearable, with higher loading capacity and lower noise

TUBE MILL ENTRY SECTION
FLYING SAW CUT OFF EQUIPMEMT
Automatic Stacking Machine

TUBE MILL ENTRY SECTION

NEW VICTOR provides all equipment to be integrated in the tube mill entry section:
– Single And Double Heads Un-coiler & Hydraulic And Pneumatic Un-coiler
– Flattening Machine
– Hydraulic And Pneumatic Shear & End Welder
– Vertical Cage Accumulator & Horizontal Loop Accumulator & Landing Horizontal Spiral Loop Accumulator

FLYING SAW CUT OFF EQUIPMEMT

NEW VICTOR cold flying saw cut off machine is a high performance cut-off for tube mill line that produce burr free and clean cut finished pipe end.
Product details:
– Continuously follow and precisely cut pipes
– Fitting for different material without burrs
– Greatly improve the productivity

Automatic Stacking Machine

NEW VICTOR Pipe stacking Machine are Fully Automatic for Round pipe Hexagonal Bundle, Square / Rectangular Bundle, U-channel auto packing with channel turn over, and special non symmetrical bundle shape to optimized container loading for export

Customer Case