Durable and non-deformed machine base
Use thick steel to weld together as a whole to tempering more than 4 hours twice to make sure that the machine can be used in long term without deformation
Since 1992, NEW VICTOR has been dedicated to the development and production of high frequency ERW tube mill production line. We can supply: Carbon Steel Pipe Making Machine, Galvanized Pipe Mill Line, Black Pipe Mill Line, High Strength Steel Pipe Production Line, Aluminum Tube Mill Line, Alloy Tube Mill Line, Seamless Steel Cladding Calcium Wire Line, Direct Square Tube Mill Line, Big Size Tube Mill Line, Stainless Steel Tube Mill Line etc.
NEW VICTOR will recommend the most suitable models and configurations according to customers’ requirements, and design the most suitable plant layout. We also have the experience in turnkey projects.
ERW pipe mill machine is a kind of equipment with many excellent features, including high pipe making precision, stable performance, high output, full automation, simple operation, durable machine, continuous production, high efficiency, less material waste and low production cost wait. The design of each link and control system included in it further improves the function and operation performance of the equipment, and provides a high-quality and high-efficiency solution for pipe production.
High frequency welded pipe equipment can produce pipes of different shapes and sizes, only need to replace some accessories
The host online RQCS roll quick change intelligent system can complete the roll change within 10 minutes and resume production within 20 minutes
The whole line adopts PLC control, touch screen operation, equipped with Chinese and English interfaces (languages can be changed according to customer preferences)
The deviation of the outer diameter of the welded pipe is plus or minus 0.02 mm, the deviation of the ovality is plus or minus 0.02 mm, and the flatness of the welded pipe is less than or equal to 0.8 mm/m Weld quality is stable and does not crack
The whole line layout of tube mill and pipe mill is to achieve efficient, accurate and stable pipe and pipeline manufacturing process through the coordinated cooperation of wire feeding system, rolling system, welding system, cutting and shaping system and control system.
|
Model |
Tube O.D. (mm) |
Wall Thickness (mm) |
Square/Rectangle (a:b≤2:1，mm) |
Wall Thickness (mm) |
Speed (m/min) |
Main motor （KW） |
H.F. Welder （Kw） |
|
VZH-12 |
Ø4～Ø12 |
0.2～0.5 |
// |
// |
30～120 |
15 |
100 |
|
VZH-16 |
Ø6～Ø16 |
0.2～0.8 |
// |
// |
30～120 |
22 |
100 |
|
VZH-20 |
Ø7～Ø20 |
0.2～1.0 |
// |
// |
30～120 |
30 |
100 |
|
VZH-25 |
Ø9～Ø25.4 |
0.25～1.2 |
// |
// |
30～120 |
37(or 22*2) |
100 |
|
VZH-32 |
Ø10～Ø32 |
0.25～1.5 |
8×8～25.4×25.4 10×6～31.8×19.1 |
0.25～1.2 |
30～120 |
45(or 30*2) |
100 |
|
VZH-32z |
0.5～2.0 |
0.5～1.5 |
30～100 |
55(or 37*2) |
100 |
||
|
VZH-40 |
Ø12.7～Ø40 |
0.3～1.8 |
10×10～31.8×31.8 20×10～40×20 |
0.3～1.5 |
30～110 |
75 |
150 |
|
VZH-40z |
0.6～2.0 |
0.6～1.5 |
30～100 |
45*2 |
150 |
||
|
VZH-50q |
Ø16～Ø50.8 |
0.4～1.5 |
12.7×12.7～40×40 20×10～50×25 |
0.4～1.2 |
30～110 |
90 |
150 |
|
VZH-50 |
0.5～2.0 |
0.5～1.5 |
30～90 |
45*2(or 110) |
200 |
||
|
VZH-50z |
0.7～2.5 |
0.7～2.0 |
30～80 |
55*2 |
200 |
||
|
VZH-63q |
Ø19.05～Ø63.5 |
0.6～2.0 |
15×15～50×50 20×10～60×30 |
0.6～1.5 |
30～90 |
132(or 55*2) |
150 |
|
VZH-63 |
0.7～3.0 |
0.7～2.5 |
30～80 |
75*2 (or 132) |
200 |
||
|
VZH-63z |
0.8～3.5 |
0.8～3.0 |
20～70 |
90*2 |
200 |
||
|
VZH-76q |
Ø25.4～Ø76.2 |
0.8～2.5 |
20×20～60×60 30×15～80×40 |
0.8～2.0 |
30～90 |
160（75*2） |
200 |
|
VZH-76 |
0.8～3.5 |
0.8～3.0 |
30～80 |
90*2 |
250 |
||
|
VZH-76z |
0.8～4.0 |
0.8～3.5 |
20～70 |
300 |
|||
|
VZH-90q |
Ø30～Ø90 |
0.8～3.0 |
25×25～70×70 30×20～80×40 |
0.8～2.5 |
30～90 |
180(or 90*2) |
250 |
|
VZH-90 |
0.8～3.5 |
0.8～3.0 |
30～80 |
110*2 (or 132*2) |
250 |
||
|
VZH-90z |
1.0～4.0 |
1.0～3.5 |
20～70 |
300 |
|||
|
VZH-100q |
Ø31.8～Ø101.6 |
1.0～3.0 |
25×25～80×80 30×20～100×50 |
1.0～2.5 |
30～90 |
200(or 110*2) |
250 |
|
VZH-100 |
1.0～3.75 |
1.0～3.25 |
30～80 |
110*2 |
300 |
||
|
VZH-100z |
1.0～ |
1.0～3.5 |
20～70 |
132*2 |
300 |
||
|
VZH-114q |
Ø35～Ø114.3 |
1.0～3.0 |
30×30～90×90 40×20～120×60 |
1.0～2.5 |
20～80 |
110*2 |
300 |
|
VZH-114 |
1.2～4.5 |
1.2～4.0 |
20～70 |
132*2 |
350 |
||
|
VZH-114z |
Ø40～Ø114.3 |
1.2～5.0 |
1.2～4.5 |
15～60 |
350 |
||
|
VZH-127q |
Ø40～Ø127 |
1.2～3.5 |
40×40～100×100 60×30～120×80 |
1.2～3.0 |
20～70 |
350 |
|
|
VZH-127 |
1.5～5.0 |
1.5～4.5 |
15～60 |
160*2 |
400 |
||
|
VZH-127z |
Ø50～Ø127 |
1.5～5.5 |
1.5～5.0 |
10～45 |
400 |
||
|
VZH-140q |
Ø50～Ø141.3 |
1.2～4.0 |
50×50～110×110 60×40～150×75 |
1.2～3.5 |
15～60 |
400 |
|
|
VZH-140 |
1.5～5.5 |
1.5～5.0 |
10～50 |
180*2 |
400 |
||
|
VZH-140z |
Ø60～Ø141.3 |
2.0～6.0 |
2.0～5.5 |
10～40 |
500 |
||
|
VZH-168q |
Ø60～Ø168.3 |
1.5～5.0 |
60×60～130×130 80×40～160×80 |
1.5～4.5 |
10～50 |
400 |
|
|
VZH-168 |
2.0～6.0 |
2.0～5.5 |
10～50 |
200*2 |
500 |
||
|
VZH-168z |
Ø76.2～Ø168.3 |
2.5～8.0 |
2.5～7.0 |
10～40 |
200+132*2 (or 132*4) |
600 |
|
|
VZH-219q |
Ø89.1～Ø219.1 |
2.0～6.0 |
70×70～160×160 100×50～200×100 |
2.0～5.5 |
10～50 |
110*2+110*2 |
500 |
|
VZH-219 |
3.0～8.0 |
3.0～7.0 |
10～40 |
132*2+132*2 |
600 |
||
|
VZH-219z |
4.0～10.0 |
4.0～9.0 |
10～40 |
132*2+160*2 |
800 |
||
|
VZH-273 |
Ø114.3～Ø273 |
4.0～10.0 |
90×90～200×200 120×60～260×130 |
4.0～9.0 |
10～40 |
160*2+160*2 |
800 |
|
VZH-273z |
Ø114.3～Ø273 |
4.5～12.0 |
4.5～11.0 |
10～35 |
180*4 |
800 |
It is composed of forming part, welding part, cooling part and sizing part.
At first, the forming part has the breakdown, side cluster and fin-pass to consecutively form the strip and the formed strip is melted by H.F. welder at the welding part.
The melted part is pressurized by squeeze roll stand to shape the pipe.
The pipe is cooled down as passing through the cooling zone and it becomes a round pipe or angular pipe at the sizing part.
Use thick steel to weld together as a whole to tempering more than 4 hours twice to make sure that the machine can be used in long term without deformation
All the positioning keyways and bolt holes are processed by CNC machines, with high accuracy
Online and automatic roller quickly change system, change roller in 10 minutes, resume production in 20 minutes
Equipped with greasing nozzles for the bearing lubrication, the bearing life is largely improved
Spiral bevel gear, drum gear coupling and carburization and quenching for gear teeth makes the driving system stable, efficient and wearable, with higher loading capacity and lower noise
NEW VICTOR provides all equipment to be integrated in the tube mill entry section:
– Single And Double Heads Un-coiler & Hydraulic And Pneumatic Un-coiler
– Flattening Machine
– Hydraulic And Pneumatic Shear & End Welder
– Vertical Cage Accumulator & Horizontal Loop Accumulator & Landing Horizontal Spiral Loop Accumulator
NEW VICTOR cold flying saw cut off machine is a high performance cut-off for tube mill line that produce burr free and clean cut finished pipe end.
Product details：
– Continuously follow and precisely cut pipes
– Fitting for different material without burrs
– Greatly improve the productivity
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